We pre-assemble customised hydraulic hose lines with the appropriate fittings in our branches, from samples and in accordance with the customer’s specific requirements, for low, medium and high-pressure applications. Our hose experts always consider the safety of people and the environment when selecting the materials and the method of joining the hose to the fitting. Whatever your needs, we can advise you and produce a suitable hose line.
The highest quality standards apply to our pre-assembled hose lines. The result is a leak-proof positive connection between the hose and the fitting and guarantees safety in use even at high pressures.
Consultation and production by experienced technicians
The pre-assembly and inspection of hydraulic hose lines is performed only by trained employees. They put together the appropriate components for every proposed use and join them together in a proper manner. As experienced contact partners, our technical employees consider it part of their job to advise customers and have undergone comprehensive training. In addition, officially authorised persons for hydraulic line technology inspect your machines and systems on site and assess whether any hose lines need to be replaced. They also advise you on how to optimise your hose arrangements.
Professional pre-assembly at the HANSA-FLEX branch
Each of our branches has its own hose workshop to ensure that hydraulic hose lines are produced without errors. Here our experienced technicians cut, skive and crimp hose products to create ready-to-install hose lines. With access to first-class machinery and innovative hose technology such as hose reels, cutters, skivers, crimpers, cut-off devices, pellet cleaning, test mandrels and pressure test benches, our technicians produce high-performance hose lines of various sizes in their workshops to consistently high quality standards.
As a fluid technology specialist with many years of experience, HANSA-FLEX offers the highest degree of flexibility, safety, durability and cost-efficiency in hose line production directly in its local branches.
Every hose is assembled and inspected by qualified personnel.
Before producing the hose, we discuss your requirements and any potential for optimisation.
Extensive stocks of common fittings and hoses ensure rapid completion.
We start work on your requirements without delay. You receive the finished hose line soon after completion.
Our mobile emergency service is at your disposal 24 hours a day, 365 days a year, whenever a machine or system breaks down due to a defective hose line. Our service technicians produce a suitable replacement hose line for you in their mobile workshops and assemble it.
Professional Pre-Assembly Guaranteed
The pre-assembly of customised hose lines begins with cutting the hydraulic hose to the required length,
then crimping and marking it, and finally an optional pressure test.
After determining the cut dimension, we cut the hydraulic hose to the correct length using special hose cutting machines. We then skive the hose to obtain the required skive length for the chosen joining method and check the result for correct nipple constriction.
Every hose is dry-cleaned immediately after being cut, before any foreign matter has a chance to cool and stick firmly. The pellet is shot through the entire length of the hose from both ends under high pressure. This removes all loose and fine dirt particles from inside the hose.
After pushing a correctly dimensioned steel or stainless steel fitting for the hose, we crimp the fitting onto the hose. We use a variety of hose crimping devices depending on the hose type and hose size. Finally, we check whether the crimping operation has been successful by comparing it with the dimensions in our crimp size charts.
Each of our HANSA-FLEX pre-assembled hose lines is given a unique and durable marking using the alphanumeric X-CODE system. This ensures reliable identification of the hose lines and makes it easy to reorder them anywhere in the world.
In our main quality assurance facilities in Bremen, we inspect all components such as hoses and fittings. Every single step in the pre-assembly process follows our defined rules. This enables us to maintain the same high quality for all our hose lines worldwide.
More Benefits for You
In addition to hydraulic hose lines, we also produce hose lines for numerous other areas of application such as the transport of hot or abrasive media or for use in the food industry.
Pre-assembly of combined hose-pipe lines
In addition to hydraulic hose lines, HANSA-FLEX also produces combined hose-pipe lines for a wide variety of fluid technology applications. Experienced specialists use their extensive knowledge to advise you on the appropriate design and give useful tips on correct installation.
Pre-assembly of metal hose lines
We pre-assemble robust metal hose lines from high-quality corrugated hoses. Welding in accordance with DIN EN ISO 3834-2 guarantees a secure connection even under extreme conditions.
Pre-assembly of industrial hose lines
In our specialist hose centre, we produce high-performance industrial hose lines to customer wishes across the entire spectrum, from construction to the chemical and food industries.
Value-Added Service
Choosing HANSA-FLEX hose pre-assembly also benefits you with a range of additional services.
Demanding applications such as the defence, maritime and mining industries require the use of certified hose lines. In addition to the HANSA-FLEX GVZ production workshop in Hamburg, some branches can pre-assemble hose lines in accordance with the requirements of DNV, MED, Bureau Veritas and many other classifications.
On request, we also assemble suitable protection devices and safety equipment directly on your hydraulic hose lines. By fitting suitable protection against abrasion, heat or kinking, you prevent premature wear on your hydraulic hose lines while protecting people and the environment.
As oil-contaminated operating equipment, hydraulic hoses pose a risk to the environment. Their transport and recycling are therefore subject to strict requirements. By working with a certified waste management company, we ensure their professional disposal, including temporary safe storage in tested collection containers.
Hydraulic hose lines must be professionally inspected by officially authorised persons every 12 months after initial commissioning. Our specialists perform the prescribed visual inspections and functional tests in accordance with the requirements of DGUV, BetrSichV and EU Equipment Safety Directive 2009/104/EC.
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