Installation of Pipe and Hose Line Systems

Pipe and Hose Installation for Complete Plants

The pipes and hoses of hydraulic machines and systems must be replaced regularly for safety reasons alone. However, other projects such as increasing efficiency can also be a reason for a complete change. With our excellently trained service technicians, we complete such orders reliably, to a high standard and within tight time frames.

System optimisation through regular replacement of hydraulic lines

Replacing the pipe and hose lines on machinery and equipment is not only a matter of safety, but also makes a major contribution to optimising hydraulic systems.

Comprehensive assessment and advice

Our hydraulic experts first carry out an expert assessment of the machine or plant, identify initial optimisation potential with regard to positioning, dimensioning, material selection and efficiency, then draw up an estimate of the expected cost of the project. If they find excessively worn pipe or hose lines, they investigate the cause and develop solutions to rectify the problem. The applicable safety regulations for hydraulic systems are subject to constant change. Our specialists ensure that their recommendations result in hydraulic systems that are legally compliant and represent the state of the art in terms of safety and technology.

Precise time and resource planning

Taking into account your requirements and their recommendations, our consultants calculate the time and resources required for the project. In cooperation with you, we then determine a time window for the work that fits in with your operational requirements. Often there are only a few days in the year when machinery or equipment can be completely shut down for maintenance of the hydraulic lines. For this reason, we draw up a detailed workflow plan and use our many years of experience in project management to ensure that milestones and deadlines are met. If the customer so wishes, we also take over the coordination of other trades on large construction sites so that all work can be completed efficiently and safely.

Professional, on-schedule implementation

To implement projects, we can call on our pool of service technicians throughout Germany. This means we always have enough personnel to cope with peak periods or around Christmas and the busiest times for orders for large projects. All work is carried out by our highly qualified personnel. In our mobile workshops, we can produce customised pipe and hose lines directly on site. HANSA-FLEX completes industrial-scale orders requiring large numbers of pipelines at its pipe bending centre. For special fittings, its in-house production area manufactures customer-specific solutions flexibly and quickly.

Pipe Installation on Hose Line Systems in Detail

Reliable occupational health and safety

Occupational safety in the context of hydraulics is a highly dynamic field of expertise. Only specialists who are immersed in the subject on a daily basis can keep up to date. Our hydraulic experts know the requirements of the applicable occupational health and safety legislation, especially the relevant DGUV rules. In our company we have specialists who know the specific rules of each individual industry. They are fully competent to make the correct choice of material in accordance with EN 45545 in the railway sector or apply the complex DNV GL regulations for maritime applications. We place our expertise at your disposal and advise you so that you are always on the safe side.

Focuses on the efficiency and durability of your machine

We not only replace existing pipe and hose lines; we increase the efficiency of your system. We make perfect use of the restricted space available in tight installation situations. We always use the optimum bending radii and avoid twisting the lines. Torsional strain is one of the main reasons for increased wear on hydraulic hose lines. In situations where machines are moving dynamically, we take care to mount hoses perfectly and, if necessary, provide rubbing protection to the hoses. This will increase the reliability and availability of your machine.

Find your way through the hose jungle with X-CODE

The X-CODE system gives you an overview of your hydraulic hose lines. The six-digit code on the yellow label uniquely identifies the product features of the hydraulic components. X-CODE is not only a help when completely replacing all the hose lines on a system, it also makes it easy to order spare parts from anywhere in the world. You can also store the details of all your hose lines in an easily manageable format in the my.hansa-flex.com.tr hose management portal. In this way, you always have a complete overview of forthcoming inspection dates and replacement intervals.

Hoses, connections and special parts always

As Europe’s largest hydraulics equipment dealer and system partner for fluid technology, we have an extensive portfolio of hydraulic components for hose and pipelines. We are also experts in their installation. With two central warehouses and around 250 branches all over Europe, we can always supply the required components, even in large quantities. Using our international network and our in-house production facilities, we are also in the position to supply special components and manufactured parts at short notice.

Your Advantages at a Glance

Tried and tested designs

We optimise the design of our products to make the best use of the available space while ensuring high efficiency and safety.

Effective project management

Precise project planning and management ensures we are always on time and within budget.

 

Experts for every task

We can draw on expert personnel from all over the country to handle projects of any size.

 

Materials always available

Components are always available from the central warehouses and branches.